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Old 11-16-2013, 08:19 AM
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Beater Beater is offline
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aluminum is one giant pain if you ask me. It takes a lot of amps, and cleanliness borders on fanatical - all that for tig -

For mig, you would need a spool gun, which makes life easy, but is costly for the home user unless you have a lot to do, plus only the pro-sumer boxes will accept them. Cleanliness is still important, but not as much so.

I would mig stainless all day if I could. virtually no difference in technique and such from mild steel. PS - the heat bluing comes off chemically, no need to sand it.
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