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#21
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The final day's work is done. George got his inner axle seals replaced and no longer has soup on the passenger side. We also removed a broken stud on the hub lock outs and replaced it with a new one.
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#22
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Wow, 4 weekends over 4 months and the results are impressive - 20 rigs are better off than they were before coming to the sessions. The work performed coverd a wide range from basic fluid changes/tuneups to connecting rod bearing replacements. The shop has been very busy. This is a fine organization with a wide breadth of knowlege and very genorous spirit to help each other.
A real big thank you to everyon who helped make these sessions a success - something this big does not happen without a bunch of people pitching in. ![]() Here is a recap of the work compiled from the posts in this thread: BGOODHEART Front end clunk diagnosis; inspected the front end no issues found that would account for the intermittent clunk. Removed splash guards front and rear We had planned to extend tail pile hanger as current position would be hit by rear spring at full flex. Upon closer examination, determined that suspension flexes a long way and there is not enough play in the pipes to extend the hanger far enough. After considering the options, we resolved the issue by cutting the tail pipe to clear the springs all together. Welded four bracket assemblies to a hold high lift jack. The brackets can also be used to support a platform shelf. Bigcity25 Engine compression check; cylinder 3 is at 115 (not terrible considering it recently ingested a nut) and all the rest 135-139. Checked timing, found it to be less than 7. Reset to 12 degrees BTDC. Fabricated a stud to hold the air cleaner cover to the carburetor. Inspected rear driveshaft and pinions, found pinion nut and parking brake drum nut to be finger tight. Tightened them up and rtv'd the splines coming out the back of the t-case. "Loose steering" diagnosis; inspected the front end and found alignment was toed out. We adjusted the alignment to .25" tow in. surffj62 Oil change and sea foam Welded a bracket which keeps the bumper from opening far enough to bump the tail lights. Eliminated free play at the latch when bumper halves are closed. Rotated the tires Inspected the brakes, found front pads to be in need of replacement - replaced them Bled the brakes Inspected the front end alignment; found it to be equal distance both front and rear; adjusted alignment to .25" tow in. nattybumpo Built up a 4.11 third with an ARB H55F install into his FJ60 ARB Installation 4.11 Gear installation RicardoJM Oil change AirRandy Installed an air hose reel Painted Dee's race car ScaldedDog converted his V6 ARB diff to HP with the same ARB Installed new 5.29 gears into above diff Installed new 5.29 gears into another diff with a Detroit locker Twmatheson Full front axle service, trunions and all TonkaToy Straight 6 tune up Compression check Timing & carb adjust Diagnosed a faulty heater motor Brugee Timing & Carb adjustment Valve adjustment Jaderunner 4runner bumper work Old40Dog Front wheel bearing packing Front diff flushing FJBrady Diff fluid change Overall visual inspection CB Tuning 73COCruiser FJ40 w/ V8 tuning Diagnosed engine noise - old fuel pump that needs removed DrSchlegs Replaced ARB seal Rising Sun CM Trailer Axles Lights Clay Diff fluids Cheeseman Pilot Bearing replacement OldTan40 New connecting rod bearings and the associated oil change Cajunrock Front wheel bearing packing Repaired broken stud on hub lockouts |
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#23
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This is really impressive. Randy and Ricardo, many thanks for making these happen!!
![]() Mark
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''Wise men talk because they have something to say; fools, because they have to say something.'' - Plato http://www.scaldeddog.com |
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#24
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Nice job guys. Thank you for opening up your calendars and your impressive resources to help people get ready for the summer season!
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- Matt 1976 FJ40 - green and mostly stock 1996 FZJ80 - not so stock |
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#25
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That is an impressive amount of work!
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Chris in Denver 01 UZJ100 TLCA# 18518 KD Off Road Pics http://www.Chrissandstormfj.smugmug.com |
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#26
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Thanks to the club for funding the pizza and soft drinks. It was really enjoyable to meet a lot of new folks and get to help them learn how to fix their cruisers. Now it's time for some fun, c'mon Moab!
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Randy Rosetta KDĜKWX TLCA #19351 69 FJ40 "Meanie" & 1970 Boss 302 Mustang |
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#27
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Randy and Richardo, I posted up in the wrenching session#4 and needed to say thanks here too. I had a really good time and put a lot of knowledge in the back of my brain! Now, can I retrieve any of it when I need it?!?!?
Looking forward for more RS events! George( cajunrock)
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CajunRock 1977 FJ40 LandCruiser 1994 2006 KTM Adv. |
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#28
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Quote:
. It will be good to see you some more, perhaps even change the color of your FJ40 to mustard yellow. |
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